Zhejiang Jianfeng Group operates in building materials and pharmaceuticals; Jianfeng Pharmaceutical is transforming its manufacturing operations. XYN Technology built a smart manufacturing digital system focused on key lines such as aseptic dosage forms, integrating data acquisition, process monitoring, batch traceability, and reporting to support intelligent upgrades in eye-drop formulation workshops. The project covers critical nodes from raw material receipt to finished product release, helping the enterprise improve capacity utilization and quality management while maintaining compliance. Learn more at jianfeng.com.cn.
Transformation Background and Pain Points
Pharmaceutical manufacturing demands high compliance, traceability, and process stability. With multiple lines running in parallel, production data is often scattered across DCS, paper batch records, and Excel, making it hard for management to track OEE, deviation handling, and release status in time. Quality traceability relies on manual aggregation—slow, costly, and insufficient for digital workshop certification and intelligent upgrade applications.
Goals
The digital platform aims for "collect data once, visualize the full process, alert on anomalies promptly, and support evidence-based decisions," while meeting GMP requirements for data integrity and access control, providing verifiable process evidence for provincial intelligent demonstration and digital workshop certification.
System Capabilities and Results
The platform connects shop-floor DCS, energy metering, and quality testing data to build unified production dashboards and batch traceability chains. Key process parameters are collected in real time with threshold alerts; deviation events link to batches, equipment, and responsible personnel. Reports output yield, pass rate, energy consumption, and other metrics by shift, line, and product, with electronic batch records and tiered permissions for internal and external audits.
| Module | Capability | Value |
|---|---|---|
| Process monitoring | Parameter acquisition and threshold alerts | Early anomaly detection |
| Batch traceability | Raw material–process–release chain | Audit-ready evidence |
| Operations reporting | Yield/pass rate/energy summaries | Faster decisions |
Implementation Path
A phased rollout by workshop: first complete acquisition points and interface integration, then training and trial operation. Modular architecture supports expansion to more workshops and product categories, with reserved interfaces for ERP and LIMS to form a sustainable manufacturing data foundation.
Project Outcomes
After launch, electronic batch records increased, deviation closure time shortened, and management shifted from post-hoc summaries to real-time line visibility, supporting intelligent demonstration and digital workshop certification.
Corporate website: https://www.jianfeng.com.cn.